Solution Proposals / Processing Example for Fine Granulation of Fibrillated LIB Electrode Materials
Eirich Intensive Mixer can carry out complex processing of battery materials—including mixing, granulation, kneading, and coating—all within a single unit (one-pot process).This method is expected to be used not only for lithium-ion battery manufacturing but also for next-generation batteries, such as all-solid-state batteries.
This article highlights a processing example of fine granulation of processed materials introduced in the dry process.We hope this provides helpful insights for those facing challenges in improving handling efficiency for the next process.
Appearance Before Fine Granulation
The fibrillated material appears as a mixture of powder and lumps.
Appearance After Fine Granulation
By adjusting the operating conditions appropriately, the fibrillated material can be granulated into finer particles.
You can try this process using our test machines at our Technical Center.
Transfer to the Next Process (Image)
The material spreads evenly across the tray, making it suitable for consistent and controlled feeding into the next step.
Related Videos
Recommended Products
Eirich Intensive Mixer is a high-speed mixer and granulator designed for a wide range of processing tasks involving raw materials, mixtures, and compounds.Optimal material processing is achieved by selecting the appropriate mixing tool shape and rotation speed according to the application.
By adjusting the operating conditions, a single machine can handle multiple processes such as mixing, granulation, kneading, and slurry preparation.The mixer features a jacketed mixing pan for both cooling and heating, and offers a wide range of customizable options to accommodate various processes.
Advantages of the Eirich mixing principles
- Eccentrically positioned rotor tool (mixing tool)
The rotor tool shape, rotation direction, and speed range can be selected to suit the application. - Tool Set (scrapers)
It scrapes off raw materials adhering to the inner wall and bottom of the mixing pan, while simultaneously promoting efficient material transfer to the rotor tool. - Mixing Pan (mixing vessel)
Through rotation, all raw materials in the mixing pan are continuously supplied to the rotor tool.
Unique Mechanisms
- Short mixing time and high homogeneity
- Capable of processing raw materials with varying specific gravities
- The rotating mixing pan promotes material movement and reduces residue.
- By selecting the rotor tool shape and adjusting the mixing pan speed, the system can handle complex material processing
- Process integration enables compact and energy-efficient production systems
- Setting optimal operating parameters ensures consistent and reproducible material processing
Below is an overview of the equipment best suited for the process introduced above, along with the test machines currently available at our Technical Center.If you would like more information, please feel free to contact us via the inquiry form.
Eirich Intensive Mixer
| Type | Capacity (L) | Operation Data Log | Cooling Jacket Availability | Test Unit Availability |
|---|---|---|---|---|
| EL1 | 1 | 〇 | × | 〇 |
| EL5 Profi Plus | 5 | 〇 | 〇 | 〇 |
| EL10 Profi Plus | 10 | 〇 | 〇 | × |
| R05T | 40 | 〇 | Operation | 〇 |
| RV12W | 400 | 〇 | Operation | 〇 |
Click here for product details.
Test Unit Availability
here
.
If you would like more information, please feel free to contact us via
the inquiry form
.