Do you face any of the following challenges when discharging processed materials?
- To discharge materials quickly and ensure a smooth transition to the next process
- To minimize dust generation during discharge, protecting the work environment and reducing health risks
- To prevent contamination from residual materials and maintain consistent product quality
- To reduce internal buildup in equipment and cut down on cleaning time and effort
Our discharge technology offers effective solutions to these challenges and is widely applied across various industrial settings.
Solution Proposals / Processing Example for Product Discharge Methods
There are four types of discharge methods, including air transport and discharge based on the weight of the processed materials.
From these options, you can choose the most suitable method based on your requirements, such as minimizing the burden on the processed materials during discharge or improving the handling for subsequent processes.
Discharge of Processed Materials by Detachable Mixing Pan
Challenge: Complete recovery of processed materials, quick transition to the next process, and smooth switch to the next batch.
For small-scale machines (effective capacity 1L–5L) designed for research and development or small-batch production, the detachable Mixing pan enables complete recovery of processed materials and allows for smooth transfer to the next process while the materials remain in the vessel.
Removing the detachable Mixing pan also makes cleaning easier. By preparing a separate Mixing pan in advance, the transition to the next batch can proceed immediately, even while cleaning is in progress.
Discharge of Processed Materials by Tiltable Mixing Pan
Challenge: Complete recovery of processed materials and improvement in cleanability
We offer two models (40L and 150L) equipped with a tiltable Mixing pan, ensuring reliable recovery of processed materials.The Mixing pan features a flat design with no dead space, providing easy access to the inside and simplifying the cleaning process.
You can try the performance of our products at our Technical Center using a 40L test machine.
Discharge of Processed Materials by Discharge Gate
Challenge: Achieving the automatic discharge of processed materials in a short time without stopping the machine.
We offer a lineup of products that enable the automatic and rapid discharge of processed materials by the Discharge gate located at the bottom of the Mixing pan, without stopping the machine.
Once the Discharge gate is opened, the processed materials naturally discharge under their own weight.Any remaining materials are scraped off by the Tool set (scraper) while the machine continues to operate, improving recovery efficiency and ensuring quick discharge.
You can try the performance of our products at our Technical Center using test machines with effective capacities of 75L and 400L.
Discharge of Processed Materials by EIRICH Smart Discharger (ESD)
Challenge: Reducing labor, minimizing transportation steps to the next process, and improving dust control.
EIRICH Smart Discharger (ESD) is a suction-type discharge system that combines a nozzle and a vacuum generator installed inside the Mixing pan.
As an air transport-based discharge mechanism, it enables the discharge of processed materials without damaging them, and no operator intervention is required until the discharge process is complete.The discharge destination can be selected freely, such as storage containers for the processed materials or the next process step.
You can try the performance of our equipment at our Technical Center.
Related Videos
Granulation of Salt
This is a 1-minute short video showing the granulation process of salt, from raw material feed to discharge.
Contract Powder Processing
This is a 1-minute video showing the discharge of processed products by Discharge Gate
Recommended Products
Eirich Intensive Mixer is a high-speed mixer and granulator designed for a wide range of processing tasks involving raw materials, mixtures, and compounds.Optimal material processing is achieved by selecting the appropriate mixing tool shape and rotation speed according to the application.
By adjusting the operating conditions, a single machine can handle multiple processes such as mixing, granulation, kneading, and slurry preparation.The mixer features a jacketed mixing pan for both cooling and heating, and offers a wide range of customizable options to accommodate various processes.
Advantages of the Eirich mixing principles
- Eccentrically positioned rotor tool (mixing tool)
The rotor tool shape, rotation direction, and speed range can be selected to suit the application. - Tool Set (scrapers)
It scrapes off raw materials adhering to the inner wall and bottom of the mixing pan, while simultaneously promoting efficient material transfer to the rotor tool. - Mixing Pan (mixing vessel)
Through rotation, all raw materials in the mixing pan are continuously supplied to the rotor tool.
Unique Mechanisms
- Short mixing time and high homogeneity
- Capable of processing raw materials with varying specific gravities
- The rotating mixing pan promotes material movement and reduces residue.
- By selecting the rotor tool shape and adjusting the mixing pan speed, the system can handle complex material processing
- Process integration enables compact and energy-efficient production systems
- Setting optimal operating parameters ensures consistent and reproducible material processing
Below is an overview of the equipment best suited for the process introduced above, along with the test machines currently available at our Technical Center.If you would like more information, please feel free to contact us via the inquiry form.
Eirich Intensive Mixer
| Type | Capacity (L) | Operation Data Log | Cooling Jacket Availability | Test Unit Availability |
|---|---|---|---|---|
| EL1 | 1 | 〇 | × | 〇 |
| EL5 Profi Plus | 5 | 〇 | 〇 | 〇 |
| EL10 Profi Plus | 10 | 〇 | 〇 | × |
| R05T | 40 | 〇 | Operation | 〇 |
| RV12W | 400 | 〇 | Operation | 〇 |
Click here for product details.
Test Unit Availability
here
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If you would like more information, please feel free to contact us via
the inquiry form
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