Solution Proposals / Processing Example for Improvement of Flowability through Granulation
At manufacturing sites, challenges such as “powder not flowing” or “clogging” are commonly encountered. Granulation is often an effective solution to these challenges.
In this example, we used a mixed powder of lactose and cornstarch and visualized the improvement in flowability by comparing the angle of repose before and after granulation.
Before Granulation: Flowability Issues
The mixed powder of lactose and cornstarch exhibited a large angle of repose, indicating low flowability.
After Granulation: Improved Flowability
Through granulation, the angle of repose decreased from 52° to 34°, confirming an improvement in flowability.
Granulation Technology Applied Across Diverse Industries
The Eirich mixer enables highly reproducible granulation processes and provides stable granulation quality tailored to the specific characteristics of powders.It has been adopted in a wide variety of fields, including ceramics, construction materials, glass, steel and non-ferrous metals, agrochemicals, environmental protection, and pharmaceuticals, contributing to solving challenges in powder processing.
We also offer sample preparation and technical consultation services, so please feel free to contact us.
Recommended Products
Eirich Intensive Mixer is a high-speed mixer and granulator designed for a wide range of processing tasks involving raw materials, mixtures, and compounds.Optimal material processing is achieved by selecting the appropriate mixing tool shape and rotation speed according to the application.
By adjusting the operating conditions, a single machine can handle multiple processes such as mixing, granulation, kneading, and slurry preparation.The mixer features a jacketed mixing pan for both cooling and heating, and offers a wide range of customizable options to accommodate various processes.
Advantages of the Eirich mixing principles
- Eccentrically positioned rotor tool (mixing tool)
The rotor tool shape, rotation direction, and speed range can be selected to suit the application. - Tool Set (scrapers)
It scrapes off raw materials adhering to the inner wall and bottom of the mixing pan, while simultaneously promoting efficient material transfer to the rotor tool. - Mixing Pan (mixing vessel)
Through rotation, all raw materials in the mixing pan are continuously supplied to the rotor tool.
Unique Mechanisms
- Short mixing time and high homogeneity
- Capable of processing raw materials with varying specific gravities
- The rotating mixing pan promotes material movement and reduces residue.
- By selecting the rotor tool shape and adjusting the mixing pan speed, the system can handle complex material processing
- Process integration enables compact and energy-efficient production systems
- Setting optimal operating parameters ensures consistent and reproducible material processing
Below is an overview of the equipment best suited for the process introduced above, along with the test machines currently available at our Technical Center.If you would like more information, please feel free to contact us via the inquiry form.
Eirich Intensive Mixer
| Type | Capacity (L) | Operation Data Log | Cooling Jacket Availability | Test Unit Availability |
|---|---|---|---|---|
| EL1 | 1 | 〇 | × | 〇 |
| EL5 Profi Plus | 5 | 〇 | 〇 | 〇 |
| EL10 Profi Plus | 10 | 〇 | 〇 | × |
| R05T | 40 | 〇 | Operation | 〇 |
| RV12W | 400 | 〇 | Operation | 〇 |
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Test Unit Availability
here
.
If you would like more information, please feel free to contact us via
the inquiry form
.